IS 18190:2023 · Report WTIPL-2025-169

FIROBLOCK
Fire Resistance
Test Report

Product FIROBLOCK – Perimeter Fire Barrier
Client Super Creations Interiors & Exteriors Pvt Ltd
Test Date 26 November 2025
Report Issued 11 December 2025
Lab Winwall Technology India Pvt Ltd, Chennai
ULR No. TC768725000000169F
Key Highlights
🏗️

Test Standard

IS 18190:2023

Standard Test Method for Evaluation of Fire Resistance of Perimeter Fire Barrier Joint Systems

🔥

T-Rating (Thermal)

120 min

No temperature rise observed on the unexposed face throughout the entire 120-minute test duration.

COMPLIANT
🛡️

F-Rating (Flame)

135 min

No flame penetration observed at any time. Fire remained contained on the exposed side; barrier remained intact.

COMPLIANT
📐

Void Width Tested

150 mm

Horizontal barriers tested in a 150 mm wide void between slab and curtain wall assembly.

🧱

Barrier Material

75 kg/m³

Roxul Rockwool Safe Plain, 120 mm thick. Installed with 10% compression using Z-bracket fixing method.

🔄

Movement Cycling

500 cycles

100 combined cycles at 30 cpm + 400 cycles at 10 cpm. No visible failure found on specimen.

NO FAILURE
💨

Integrity (Smoke)

135 min

Cotton pad test confirmed: no flames or hot gases passed through sufficiently to ignite the cotton pad at any stage.

COMPLIANT
🌡️

Ambient at Test Start

Temperature: 30°C

Humidity: 65% RH

Wind Speed: 0.08 m/s

Final Verdict

COMPLIANT

Firoblock Fire Barrier for 150 mm wide void found Compliant with all acceptance criteria of IS 18190:2023.

Test Results Summary
# Criterion Requirement Observation Rating Result
1 T-Rating (Temperature Rise) Unexposed face rise ≤ 180°C above initial temp All temps recorded on exposed side only. Unexposed face showed no temperature rise throughout test. T – up to 120 min ✓ PASS
2 T-Rating (Surface Thermocouple) For joint > 100 mm: avg rise ≤ 139°C above initial No heat transfer detected on unexposed face; temperature rise observed only on fire barrier. T – up to 120 min ✓ PASS
3 F-Rating (Flame Penetration) No flame penetration through perimeter joint or curtain wall openings above barrier No flame penetration at any time. Fire contained on exposed side; barrier remained intact. F – up to 135 min ✓ PASS
4 F-Rating (Hot Gas Integrity) No passage of flames/hot gases to ignite cotton pad Smoke observed only at exposed side (left & right splice centre). Cotton pad test — no ignition, no hot gas passage. F – up to 135 min ✓ PASS
System Components
ComponentProduct / TypeMaterial / DensityDimensionsFixing Method
Smoke Seal (FS) Roxul Rockwool Safe Plain 75 kg/m³ 120 mm (T) × 165 mm (W) × 1200 mm (L) Fixed with 10% compression via Z-bracket between exterior wall & floor, 4 m length
Spandrel Barrier (SP) Roxul Rockwool Curtain Rock 80 128 kg/m³ 1.2 m × 1.2 m, 50 mm thick GI backpan + insulation pins + silicon sealant; exposed to room-side burner
Mullion Barrier (MP) Roxul Rockwool Prorox SL 540 160 kg/m³ 1.0 m × 0.6 m, 30 mm thick Fixed behind mullion via SS screws 50 mm; exposed to room-side burner
Z Bracket Stainless Steel 304 SS 304 Grade 235 mm (L) × 25 mm (W) × 2 mm (T) One end fixed to floor assembly via screws; other end connected to smoke seal
Aluminium Foil Tape Aluminium foil, 35 microns 120 mm wide Used at all butt joints between spandrel, fire barrier, and floor assembly
Fire Resistance Test Timeline
00:00
Fire test initiated; all systems functioning.
03:00
Specimen stable; no deformation, smoke or fire effects.
05:00
Window burner ignited — direct fire exposure begins.
07:00
Initial thermal impact; slight deformation at window opening top.
09:00
Smoke from left side of window — internal heat buildup.
11:00
Flames reach spandrel glass — direct heat exposure.
12:00
Middle glass above spandrel broke (thermal stress).
13:00
Smoke leakage at all top and side mullion–transom joints.
15:00
Fire reaches window top; CD-15 thermocouple: 57.9°C. No smoke in fire barrier.
20:00
CD-15: 64.2°C. No smoke in fire barrier.
30:00
CD-14: 108°C. No smoke in fire barrier.
45:00
Both sides of window melted; CD-14: 186°C. No smoke in fire barrier.
57:00
Transom above spandrel melted; CD-13: 119.7°C.
84:00
CD-05: 155.9°C. No smoke observed.
110:00
GI back panel restricts fire entry; CD-05: 160°C.
120:00
T-Rating: CD-05 & CD-14 exceeded 210°C allowable limit — but no flames observed.
135:00
Gas flow stopped. Test ends. F-Rating achieved.

🌡️ Calibration Temperature vs Time Calculator

Plot and compare average temperature data from the calibration test (Table 2) for different thermocouple heights above the floor of the test room.

Calibration Data
Copper Disc Sensors
Hold Ctrl/Cmd to select multiple

Lookup: Temperature at Specific Time

Copper disc thermocouple temperatures on the unexposed face of the fire barrier (observation room side). Allowable limit = 210°C rise above initial temperature.

🔥 Heat Flux Analysis Calculator

View calibration heat flux values (W/cm²) from Table 1 for each calorimeter position and time interval.

📊 T-Rating Threshold Estimator

Estimate whether a given temperature rise at a sensor would meet the T-Rating criterion. Based on IS 18190:2023: unexposed face must not exceed 180°C rise above initial temperature (or 139°C for surface thermocouples when joint > 100 mm).

Result

Enter values and click Evaluate.